TVS Engineering UK – Unlock the Full Potential of Your DQ500 Gearbox

Maximise your vehicle's performance with the industry leader in DSG tuning. TVS Engineering delivers unmatched driveability, power, and torque handling through advanced DQ500 TCU and ECU tuning solutions, specifically engineered for Audi, Volkswagen and other VAG vehicles.

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Scroll Further to Explore:

  • Vehicle-Specific Solutions: Precision tuning tailored to your individual car.
  • Why TVS Engineering: Discover why TVS is the global leader in DSG tuning.
  • Case Studies: Real-world examples of TVS driveability and performance in action.
  • Common DQ500 Issues Solved: How TVS tuning addresses known DQ500 problems.
  • TCU Tuning: Understand how TCU tuning enhances shift precision and torque handling.
  • ECU / TCU Packages: Learn the added advantages of pairing TCU and ECU tuning.
  • TVS Stages Explained: Breakdown of each TVS tuning stage both TCU and ECU.

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Why TVS Engineering?

  • Decades of Expertise & DSG Specialisation: With nearly 20 years experience in DSG tuning, TVS is the globally recognised leader, leveraging cutting-edge technology to deliver peak performance for VAG vehicles worldwide.
  • ECU / TCU Synergy: Expertise with advanced ECU and TCU tuning optimises power delivery, torque handling, and shift precision. By creating seamless communication between engine and transmission, TVS ensures quicker acceleration, smoother shifts, enhanced driveability, and instant responsiveness.
  • Focused VAG Specialisation: TVS operates with a deep and narrow focus on Volkswagen and Audi Group vehicles, delivering high-quality solutions.
  • Exclusive Partnership with PERON: TVS and PERON Automotive maintain a close, collaborative partnership, ensuring UK & Irish customers benefit from expert knowledge, direct access to genuine TVS products, and seamless, personalised support for all tuning solutions.
  • Optimised Shift Performance: TVS customises shifting strategies based on driving modes (D, S, M), ensuring faster gear changes. Improved algorithms reduce delay in paddle shifts and upshift/downshift timings, providing both smooth daily driving and aggressive performance responses under load.
  • Increased Torque Capacity: The DQ500’s stock limit of 600 Nm is raised to support up to 1000 Nm through recalibrated torque limiters and enhanced clutch pressure. This allows high-output engines to operate without transmission slippage or premature wear.
  • Improved Clutch Cooling & Thermal Management: TVS tuning increases clutch oil flow, reducing heat buildup during high-stress driving. Enhanced thermomanagement ensures consistent gearbox operation within safe temperature limits, protecting the transmission from overheating.
  • Optimised Launch Control: Tailored launch control recalibrates the clutch and throttle engagement, improving take-off speed. TVS fine-tunes response times for quicker launches and enhanced acceleration, particularly useful in performance settings.
  • Extended Gearbox Life: By managing torque more efficiently and reducing clutch slip during shifts, TVS TCU tuning minimizes wear on critical components like clutches and flywheels. This results in longer-lasting, more reliable transmissions, especially in high-torque environments.
  • Perfect Engine and Transmission Synergy: TVS’s combined ECU and TCU tuning creates a flawless connection between the engine’s power output and the transmission’s shifting behaviour. This seamless interaction ensures that as the engine delivers more power, the transmission adjusts in real time for smooth, uninterrupted acceleration.
  • Tailored Power Delivery: By synchronising ECU and TCU, TVS can fine-tune engine performance to match the DSG’s capabilities. Whether you’re cruising or pushing your vehicle to its limits, the engine delivers power exactly when needed, while the transmission responds instantly with optimised gear shifts.
  • Torque Management & Precision: As the engine produces more torque, the TCU software raises torque limits and recalibrates clutch pressures. This ensures that the DSG gearbox can handle increased loads without slippage or excessive wear. The fine-tuned coordination between ECU and TCU makes sure torque is delivered efficiently, optimising acceleration and gear transitions.
  • Superior Launch Control: With combined tuning, launch control is precisely calibrated, allowing the engine and gearbox to work in harmony for quicker, more controlled take-offs. By perfectly timing clutch engagement and throttle response, the system maximises traction and acceleration, giving you the edge on both road and track.
  • Increased Longevity & Reliability: When both engine and transmission are tuned to work cohesively, there’s less stress on the drivetrain components. The reduction in gear slippage, clutch wear, and unnecessary engine strain leads to prolonged engine and gearbox life, especially in high-performance vehicles where stock tuning can often cause premature wear and tear.
  • Customised RPM Setpoints & Shifting Strategies: For performance drivers, TVS’s combined tuning allows for custom RPM setpoints, offering higher upshift RPM limits (up to 8000 RPM) and faster downshifts based on engine characteristics. This precise control ensures that the vehicle is always in the optimal gear for any driving condition, from track days to everyday use.
  • Optimised Powerband Utilisation: The ECU tuning ensures the engine operates within its optimal powerband, while the TCU adjusts shift points to keep the engine at peak performance. This results in more consistent and powerful acceleration, allowing you to fully exploit your vehicle’s potential without any hesitation or lag.

Contact PERON Automotive to discuss your tuning goals and recommended stage.

TVS Driveability Upgrade

Designed to provide a smoother, more refined driving experience, this upgrade optimises shifting strategies and enhances gearbox durability:

Improved Driveability

  • Unique Shifting Strategies: Matches engine output for ultra-smooth upshifts and downshifts, ensuring seamless power delivery.
  • Optimised Shift Programs (D, S, M): Fine-tuned for each mode, improving shift timing and responsiveness.
  • Optimised Cruise Control: Ensures smooth and steady speed control during long drives.

Life Extender Options

  • 1st Gear Deactivation (Optional): Reduces clutch slip for smoother take-offs.
  • Improved Clutch Cooling: Enhanced cooling reduces heat and wear.
  • Optimised Thermomanagement: Regulates gearbox temperature for increased longevity.

TVS Stage 2+

Serious performance gains start here, with torque handling up to 700 Nm and increased maximum clutch pressure of 14-15 bar. In addition to all Driveability and life-extender options, Stage 2+ adds:

Performance Options:

  • Necessary Torque Limiters Raised: Ensures the transmission can handle increased engine output without limiting power delivery.
  • Improved Up- and Downshifting Speed (D+S+M modes): Smoother, faster gear shifts in all driving modes, adapting perfectly to any engine and gearbox combination.
  • Improved Shifting Paddle Response: Reduces lag for quicker, more responsive manual shifts, ideal for spirited driving.
  • Improved Take-off (D+S+M modes): Enhanced launch performance for faster, smoother starts.
  • Improved Torque Reduction During Shifts (D+S+M modes): Optimises torque management, ensuring smooth power delivery between shifts.
  • Custom RPM Setpoints: Offers upshift RPM limits up to 8000 RPM and downshift RPM setpoints to match engine characteristics, ensuring precision during aggressive driving.
  • Optional Features: Automatic upshift and downshift deactivation, kick-down deactivation, and other customisable options.

Launch Control

  • Improved LC Response Time: Faster launch engagement for quicker, smoother take-offs.
  • Multi-Step LC RPM Limits: Adjustable RPM limits for launch control, giving flexibility to match conditions.
  • Different LC Modes (D/S/M modes): Custom launch settings for each driving mode.
  • LC with ESP ON Activation: Option to activate launch control while ESP is ON, perfect for vehicles needing traction assistance.

Additional Options

  • Gear Display Indicator Activation: Enables gear display in the multifunction display (MFA), improving visibility and driving control.
  • Reduced Engine Braking: Reduces aggressive engine braking for smoother downshifts without compromising response.
  • Coasting Disabling: Option to disable factory coasting mode, maintaining power delivery when needed.

TVS Stage 3

Stage 3 builds on Stage 2+, retaining all its features while pushing performance even further. With torque handling up to 800 Nm and increased maximum clutch pressure of 18-19 bar, this stage is designed for high-performance applications and introduces the following features:

  • Race Mode without Torque Reduction (Optional): Keeps full power during gear shifts for faster acceleration.
  • Boost on Launch Mode: User-definable settings with aggressive "rally sound" pops and bangs for explosive starts.

TVS Stage 4

Stage 4 builds on all previous stages, incorporating advanced performance features for high-power setups. With torque handling up to 1000 Nm and requiring race clutches, this stage offers ultimate performance and control. It introduces the following features:

  • Special Race Clutch Characteristics Calibration: Ensures optimal power transfer while maintaining smooth driveability.
  • Special Anti-Judder Take-Off Functionality: Minimises clutch vibration for smoother, more aggressive starts.

TVS Race Clutches are required for Stage 4, and when purchased, you receive a 25% discount on the Stage 4 software.

Contact PERON Automotive to discuss your tuning goals and recommended stage.

TVS Stage 2

This introductory stage achieves the maximum performance from a stock engine without the need for hardware upgrades. It optimises throttle response, torque, and overall drivability, pushing the stock engine to its full potential while ensuring smooth and reliable operation.

Designed for drivers seeking enhanced performance without modifying physical components, this stage is tuned for 98 RON fuel, but options are available for different fuel grades as well. Additionally, enhanced cooling and oil temperature management are included to ensure reliability under high-power conditions.

TVS Stage 2+

Stage 2 delivers maximum performance for a lightly modified engine setup, requiring at least an aftermarket intake and high-flow downpipe. This upgrade maximises the potential of these hardware modifications, further enhancing power and torque for more aggressive driving.

By optimising the ECU to work in harmony with these upgrades, Stage 2+ takes advantage of the enhanced airflow and exhaust flow, while ensuring reliable performance through enhanced cooling and oil temperature management. Tuned for higher fuel grades, performance numbers may vary based on your personal modifications.

Optional ECU features included.

TVS Stage 3

Stage 3 showcases TVS’s deep expertise in tuning for hybrid turbo and supercharger upgrades, delivering custom software to fully optimise these high-performance setups. With extensive experience in calibrating forced induction systems, this stage unlocks significant power and torque, pushing modified engines to their peak performance. Enhanced cooling and oil temperature management ensure the engine operates reliably under high power.

Upgraded Injector Calibration, MAP Sensor Scaling, and Intake Swirl Flaps Delete are available if needed, ensuring optimal performance and preventing fault codes in high-performance vehicles.

Optional ECU features included.

TVS Stage 4

Stage 4 is designed for big turbo or supercharger upgrades and heavily modified, built engines, pushing performance far beyond factory specifications. With TVS’s extensive experience in calibrating advanced setups, this stage ensures maximum power and torque. TVS expertly recalibrates injectors for increased fuel demands, scales MAP sensors for higher boost, and disables swirl flap functions to prevent fault codes, ensuring seamless operation. Stage IV offers a fully bespoke solution tailored to your vehicle’s unique hardware and driving goals.

Optional ECU features included.

Optional ECU Features

  • Motorsport Rev Limiter (Hard Cut): Keeps full power without early limitation.
  • Vehicle and Engine Rev Limiters: Adjust or remove speed/rev limits for flexible tuning. (For Motorsport Applications)
  • EGR/DPF Off: Disables EGR valve and DPF regeneration, preventing engine issues. (For Motorsport Applications)
  • Lambda/O2 Delete & Decat: Recalibrates ECU and disables lambda sensor when using decat downpipe. (For Motorsport Applications)
  • Exhaust Crackle / Pops & Bangs: Adds aggressive exhaust sounds during deceleration and throttle lift-off. (For Motorsport Applications)
  • Start/Stop OFF: Deactivate Start/Stop technology.
  • COD/ACT OFF: Disable Cylinder on Demand (COD) / Active Cylinder Technology (ACT).
  • Low RPM Gear Shifts: Shifts too early in normal driving modes, leading to sluggish acceleration and reduced power delivery.
  • High RPM Gear Shifts in Sport Mode: The transmission holds gears too long, creating an overly aggressive and inefficient driving experience.
  • Aggressive/Unsmooth Take-off: Jerky launches, especially from a standstill, making the vehicle harder to control in stop-and-go traffic.
  • Clutch Vibrations and Slip: Results in reduced smoothness, poor gear engagement, and accelerated clutch wear.
  • Rattling Noises: Often caused by internal transmission issues, leading to discomfort and potential long-term damage.

Race Wars UK | Audi TT RS (8S)

At Race Wars UK 2024, this PERON Development Audi TT RS (8S), equipped with TVS Stage 3 TCU tuning, delivered exceptional results, finishing 4th out of 55 vehicles in the quarter mile with a 9.58-second time. In full weight, street trim on 20" wheels, it also achieved 204.8 mph in the standing mile and 175.3 mph in the half mile.

The TVS Stage 3 TCU calibration for the DQ500 gearbox played a crucial role in managing the car’s 850 hp and 650 ft-lbs of torque. The advanced tuning improved torque handling, raised shift speeds, and ensured seamless transmission control, enabling faster, smoother acceleration. With tailored launch control and enhanced thermomanagement, the vehicle maintained peak performance under intense track conditions, reinforcing the PERON and TVS partnership's ability to push the limits of street-legal tuning while retaining daily driveability.

TimeAttack UK | Audi TT RS (8S)

PERON’s TT RS (8S) TimeAttack car ran flawlessly for two seasons at the top end of the Club 4WD class in the Time Attack UK series, equipped with TVS Stage 2+ TCU tuning. Competing against 700+hp vehicles, the car's DQ500 transmission, expertly tuned by TVS, consistently delivered smooth and reliable performance, demonstrating the precision of TVS’s DSG tuning under demanding track conditions.

Now, the vehicle is being upgraded with our P-850 Turbo Kit alongside a TVS Stage 4 tune for the DQ500 gearbox and TVS Race Clutches. This new setup is designed to optimise power delivery, increase torque capacity, and enhance transmission responsiveness. The combination of TVS’s advanced Stage 4 TCU calibration and PERON’s engineering expertise will create a synergy, pushing performance even further. As we take to the track next season, we aim to set new lap records in our class.

Driveability | VW Transporter (T6)

The Driveability Upgrade is a hallmark of TVS tuning, and for the Volkswagen Transporter, it fundamentally transforms the driving experience by eliminating jerky shifts and sluggish acceleration. With ultra-smooth gear changes, enhanced throttle response, and improved fuel efficiency, this tune drastically improves day-to-day usability while extending the life of the DQ500 gearbox through better thermomanagement.

At PERON Automotive, our own Transporter has been upgraded with this tune and serves as a daily workhorse, handling everything from towing track cars to long-distance trips, delivering reliable performance and improved driveability every time. For those seeking that bit more, our Stage 1 Tuning Package adds a complimentary ECU tune, boosting power and torque while harmonising engine output with transmission dynamics for even greater performance.

DQ500 Conversion | Audi S3 (8P)

PERON Automotive, in partnership with TVS Engineering, transformed an Audi S3 (8P) into a high-performance daily driver capable of delivering up to 707 hp across four custom boost settings. The project relied on TVS’s mastery of DSG tuning, specifically through a DQ500 gearbox conversion and Stage 4 TCU software. The TVS tuning enabled enhanced torque handling, faster shifts, and improved thermomanagement, making the car versatile for everyday driving while offering thrilling performance when needed.

The collaboration also featured Nortech Performance for fuel and cooling upgrades, ensuring the setup could handle the high power output without compromising drivability. TVS’s TCU expertise played a critical role in ensuring the transmission could keep up with the upgraded turbo system and ECU calibration. The result is a car that remains street-friendly while delivering exceptional acceleration, responsiveness, and track-ready performance, illustrating the success of PERON and TVS working closely together.